Pilot-scale Electrospinning machine

 

FNM Pilot-Electroris machine (NFL60R), which has 1 electrospinning unit, is a polymeric/ceramic nanofibers producer machine in pilot (semi-industrial) scale for various applications. In pilot-electroris, the electrospinning parameters and conditions such as spinneret and collector parameters, working distance, linear movement speed of the used substrate, working temperature, operation time, and the value of applied high voltages (positive and negative) could be controlled using an HMI control panel. The machine offers excellent safety for users with respect to the handling of high voltage power supplies and chemical solvents.

The pilot electrospinning machine has been designed and built to coat various substrates. Applying high voltage to the solution forms hundreds of polymer jets to the collector that is located on top of the spinneret. Finally, a layer of nanofibers forms on the collector.

Using this machine, nanofibers could be deposited on different substrates in pilot scale. Nanofiber coating rate on different substrates is about 0 - 150 m2/h using this machine.

 

NFL60R

 

Specification
Flexibility

  Various polymers and composites have the potential to be electrospun.

  Different product specifications such as porosity, morphology, diameter, and ability to load beads can be obtained.

  The process is easy and economical.

  Different polymer types such as synthetic, biodegradable and natural polymers and/or polymer/composite may be processed.

Easy operations and convenient functions:

  Electrospinning parameters could be fully controlled through a user-friendly HMI control panel.

Nanofiber diameters:

  60 to 500 nm

Control Systems and panels:

  PLC system for controlling operating conditions

  Human Machine Interface (HMI)

  Using positive and negative high voltage power supplies to obtain optimum electrospinning conditions

  Indicating the humidity and temperature of the electrospinning chamber

  Advanced high voltage control systems

  Emergency stop button

  easy-to-use

Input power

  220 volts, single phase, 50-60 Hz

Power consumption:

  Heater System: maximum 1.5 kW

  Control and HVPS: maximum 0.7 kW

High voltage:

  0-35 kV DC, positive polarity, precisely adjustable

  0-35 kV DC, negative polarity, precisely adjustable

  Digital voltage monitoring and control (accuracy: 0.1 kV)

  HMI control system

  HV current control to minimize the risks

Collector:

  Stainless steel plate (static collection of fibers) or rotating drum (coating a desired substrate)

  Working distance: 5 - 17 cm

  Rotating speed: 0 - 130 m/h (Synced by substrate speed)

  Diameter: 17 cm

Ventilation and heating

  Removing solvent from the chamber by a ventilation fan with a scheduled operation time

  Room temperature up to 45 C

Substrate winder

  Servo motor control system

  Substrate speed: 0 to 130 m/h

  Maximum substrate width: 60 cm

  Tension control

Case

  7 doors for easy access to all parts of the system

Dimensions

  Length: 342 cm

  Width: 174 cm

  Height: 234 cm

Weight

  About 1000 kg

 

 

Tehran-Iran

 
 
   
 

HOME | About us | Products | Projects | Gallery | Download | Contact